There is not a limitation on the number of domains per feature class Reviewer can check that I know of. But there was a limit to how many values (5,000) are in a domain that the Reviewer Domain check can validate. This has been addressed at 10.
There is a limitation of how many records the browse features dialog can load, I think it's about 15,000.
Was the reviewer workspace you were writing the errors to a personal geodatabase? I know that there is a 2GB limit for an MS Access database. You can try writing to a file geodatabase as your Reviewer Workspace.
BTW, what version are you using?
When running a batch job, errors that are returned from the checks are stored in a temporary workspace before they are written to the Reviewer table. That temporary workspace was a personal geodatabase. We made a fix in the 10 release so that the temporary workspace is now a file geodatabase because people were reaching that 2GB MS Accces database limit since they had so many errors being returned.
Also, consider running the domain check on a smaller area to find systematic domain errors that can be fixed. Another reason why there could be large results being returned is the Search for Null Values option is checked on and you have fields that are not populated that have domains.
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