Beth/Keith,(a) Are you using service pack 1? There were some improvements to legend handling in 10.1 sp 1 - not sure if they would fix your specific issues though...(b) You might also want to read the KB article at http://support.esri.com/en/knowledgebase/techarticles/detail/40538 which talks about some specific issues in regards to "ArcGIS Server Account's Windows default printer's default page size". What is yours?
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